Machine de nettoyage et séchage rapide en cellule robotisée

MecanoFAST

Robot-friendly short-cycle parts washer
Machine de nettoyage et séchage rapide en cellule robotisée
  • Fast > High production rate (few seconds)

  • Compact > Under 2m² / 22 ft² floor space

  • Efficient > Meets to cleanliness standards | ISO 16232 – VDA 19

  • Robot friendly > Robot cell cleaning

  • One piece flow cleaning process without buffer

  • Lean manufacturing solution

  • Made in France

Welcome to the modern world of cleaning
"One piece flow"

Optimize your takt time

MecanoFAST ensures a very high cleaning rate from 20 to 60 seconds depending on the workpiece type and complexity!

Easy integration between production steps

Designed to be easily integrated into the production flow, MecanoFAST allows easy integration between upstream and downstream manufacturing processes.

  • Under 2m² / 22 ft² floor space

  • Width 700mm / 2′ 3 9/16”

Mecanofast compact parts washer

Continuous flow cleaning

The batch/basket cleaning concept generates a major disruption for the production efficiency resulting in slowing down the flow and generated downstream and upstream stock.

The MecanoFAST process takes a very different approach , this equipment use the one-piece flow concept with a short cycle time.

  • Continuous flow: no batch

  • Loading  and unloading on the same fixture

  • Single piece > no buffer

  • Quick detection of machine failure

One-piece flow parts washer

Targeted cleaning and drying

The part fixture, the cleaning/drying tools are designed in 3D model and produced according to the parts drawing.

  • Cleaning and drying of critical areas, blind holes, thread, etc…

  • Perfect drying

  • Part exit temperature below 35°C (95°F)

Parts washers manufacturer's integrated design department

Process reliability & repeatability

The MecanoFAST integrates high quality components from premium brands.

  • Display and process data monitoring

  • Automatic addition / topping up of detergent

  • Programmable partial drain

Improve your competitiveness by reducing operating costs by 50 %

Overall the MecanoFAST system consumes 2 time less energy and around 4 times less water than the traditional Tunnel or Carrousel system type.

Flexible for the production flow

Is your assembly or production line operate manually or fully automated ?
The MecanoFAST system has a large front loading/unloading access for a quick and efficient load.

  • Semi-automated flow > technicians protected with light curtains
  • Automated flow  > integrated into a robotic cell via the Profinet interface and PN/PN coupler

Modular and easily upgradeable

Quick change over > replace tooling in less than 5 minutes !

Reconfiguration > only the tooling need to be replaced to run a different part number.

Integration of an indexed rotary table ensuring loading/unloading in masked time during cleaning cycle.

Also allows the integration of additional post cleaning process such as marking, traceability, quality check etc…

Tables of robot-friendly short-cycle parts washer

An answer to your cleanliness requirements

We support you by setting up validation trials and analysis in our laboratory.

  • Gravimetry and particle size

  • Standards VDA19 – ISO 16232

  • Surface tension measurement

Streamlined and secured maintenance

A roller shutter combined with a set of sensors to ensure a secured and simplified access to the filtration system, tank and other moving parts.

  • Self-cleaning of the work chamber

  • Automatic or complete partial draining

  • Maintenance monitoring management via HMI

  • Option to connect the machine to an outside central washing unit

Robot-friendly short-cycle parts washer maintenance
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Technical specifications

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Useful dimensions

Chamber diameter
250 to 600 mm (9 3/16")
Chamber height
500 to 1000 mm (19 11/16" to 39 3/8")
Special horizontal chamber
600 to 2000 mm (23 5/8" to 78 3/4")
Loading height
1100 mm (3' 7 5/16")
Maximum load
50 Kg (110 lbs)

Overall dimensions (excluding rotary table)

Width
700 mm (2' 3 9/16")
Height
2650 mm (8' 8 5/16")
Length
2995 mm (9' 9 15/16")

Others

Power Installed
18 kW
Tank volume
300 liters (80 US gal)
Noise level
78 Db (A)
Communication interface
Native Profinet I/O
The Cleanliness Technology
Solve our customer cleanliness issues by finding out the appropriate cleaning solution
Case study
Nettoyage de corps de vérin
Industry & HT
Cleaning and drying hydraulic body cylinder

Hydraulic body cylinder degreasing with MecanoFAST parts washer after machining and welding in final wash.

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Case study
Schéma 3D d'un carter de crémaillère à nettoyer
Automotive
Cleaning steering rack housing

Particle cleaning with MecanoFAST parts washer for aluminium rack housing after machining

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Case study
Nettoyage common rail
Automotive
Common rail cleaning and drying

Particle removal with MecanoFAST parts washer to clean common rail before assembly and leak test

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Case study
Automotive
Crankshaft cleaning

Cleaning crankshaft with MecanoFAST parts washer for the automotive and heavy trucks industry

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Case study
Nettoyage écrou de vis sans fin
Industry & HT
Roller screw cleaning and drying

In-process particle removal with MecanoFAST parts washer for roller screw

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Case study
Vis sans fin pour dégraissage
Industry & HT
Worm shaft cleaning and drying

Particle removal with MecanoFAST parts washer to clean worm shaft in in-process and final washing

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