Machine de dégraissage solvants Solvacs 2

Solvacs

Vacuum solvent and hybrid solvent degreasing machine
Machine de dégraissage solvants Solvacs 2
  • Use Modified Alcohols, Hydrocarbons A3 and Perchlorethylene

  • Hybrid Process > combination of aqueous solution and solvents

  • Works entirely under vacuum even in immersion phase

  • Distillation for continuous solvent regeneration

  • Immersion cleaning up to 203°F (95°C) and steam-phase degreasing

  • Closed-circuit work, no effluent discharge

  • Manufactured by our partner HEMO GmbH (EMO-HÖSEL merger)

The answer to the highest requirements for degreasing and cleaning marks free

SOLvent VACuum System

Abbreviation of SOLvent VACuum System , the SOLVACS vacuum degreasing machine meets the highest requirements for marks free cleaning / degreasing and drying performance.

  • Chamber heating by steam

  • Immersion degreasing up to 203°F (95°C)

  • Ultrasons and active immersion simultaneously

  • Steam phase degreasing

  • Anti-corrosion protection by immersion

  • Intensive vacuum drying

Solvent degreasing machine's chamber

Fully vacuum

The entire system in contact with the solvent (<100 mbar) works under vacuum to make it possible to clean at a temperature above the flash point of the solvent in both immersion and steam phase.

For 3-shift operation, the machine incorporates a thermal cooling exchanger by a secondary circuit to increase cooling capacity.

Vaccum and hybrid solvents degreasing machine

Optimal Safety

The TWIN SAFETY GUARD system performs continuous monitoring of solvent flashpoint and the vacuum level via a dual safety (hardware and program).

  • Indirect heating of the solvent

  • Draining and automatic drying filters

  • Monitoring all valves and check valves

  • Condensation of air discharges to reduce solvent emissions

  • Floor tank with sensor

Maintenance for degreasing machine Hösel Solvacs 3

Custom-made chamber

The SOLVACS vacuum degreasing machine is available in 5 different sizes, depending on the dimensions and the volume of the parts to be processed.

For special applications, the work chamber can be custom-made.

Degreasing machine custom-made chamber

Continuous distillation

More than a degreasing machine, SOLVACS incorporates continuous distillation of the solvent to ensure optimal life and repeatable results.

In addition to that, an additional distillation minimizes the solvent content (<10%) in the waste being discharged.

Water and other substances are automatically removed at low boiling temperatures by the desaturation process.

Degreasing machine's display details

HYBRIDE > Solvent + Aqueous Solution

The SOLVACS Hybrid provides marks free cleanliness by combining the action of solvent and aqueous solution to remove organic and mineral dirt.

This is particularly the case for vacuum deposits processing operations (plasma, nitration, etc.).

This system eliminates all types of organic and non-organic contaminations, with total compatibility of materials from the parts to be processed.

Degreasing machine's hybrid process

Process reliability

HEMO GmbH as the inventor of the technology has complete control of the process.

  • Automatisation of each process steps

  • High level of equipment as standard

  • TRIPLE filtration system

  • Filling and draining the work chamber by fine filtration

  • By-pass filtration

  • Tanks, condensers and pipes welded under inert gas

Degreasing machine with hybrid cleaning process

Manual or automatic flow

Manual loading > manual transfer of the load to the work chamber from a table 1 or 3 positions.

Automatic loading > transferred from a roller conveyor, the load is lifted and loaded automatically into the machine chamber.

At the start of the cycle the door is closed and locked automatically.

Degreasing machine loading

Follow-up and maintenance

In order to offer a local service and a machine in perfect operational condition, the monitoring and maintenance of SOLVACS machines are carried out by the Surface Alliance after-sales service and partner.

  • Supports & Diagnostics

  • Remote maintenance via modem

  • Annual inspection of the equipment

Mecanolav parts washers after-sales service

HEMO / Surface Alliance

HEMO GmbH is one of the founder of Surface Alliance, in 2017 EMO Oberflächentechnik GmbH and Hösel GmbH, two long-term partner companies from Bretten-Gölshausen and Ötisheim, merged to become HEMO GmbH.

HEMO parts washers offices
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Technical specifications

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Useful dimensions

Solvacs 1
14 9/16" x 8 21/32" x 7 7/8" (66 lb) or 370 x 220 x 200 mm (30kg)
Solvacs 1,5
18 57/64" x 12 19/32" x 7 7/8" (110 lb) or 480 x 320 x 200 mm (50kg)
Solvacs 2
20 55/64" x 12 19/32" x 7 7/8" (154 lb) or 530 x 320 x 200 mm (70kg)
Solvacs 2,5
23 5/8" x 15 3/4" x 11 13/16" (220 lb) or 600 x 400 x 300 mm (100kg)
Solvacs 3
26 3/8" x 18 57/64" x 11 13/16" (330 lb) or 670 x 480 x 300 mm (150kg)
Solvacs 3S
26 3/8" x 18 57/64" x 15 3/4" (440 lb) or 670 x 480 x 400 mm (200kg)

Overall dimensions

Solvacs 1
L4' 9 1/16" x W4' 2 " x H6' 8 5/16" (2646 lb) or L1450 x l1270 x H2040 mm (1200kg)
Solvacs 1,5
L5' 10 7/8" x W4' 1 3/16" x H7' 6 9/16" (4409 LB) or L1800 x l1250 x H2300 mm (2000kg)
Solvacs 2
L9' 2 1/4" x W5' 8 7/8" x H7' 6 9/16" (6614 lb) or L2800 x l1750 x H2300 mm (3000kg)
Solvacs 2,5
L11' 1 7/8" x W6' 6 3/4" x H7' 6 9/16" (6614 LB) or L3400 x l2000 x H2300 mm (3000kg)
Solvacs 3
L13' 1 1/2" x W7' 2 5/8" x H8' 6 3/8" (8818 LB) or L4000 x l2200 x H2600 mm (4000kg)
Solvacs 3S
L16' 4 7/8" x W7' 2 5/8" x H8' 6 3/8" (11023 LB) or L5000 x l2200 x H2600 mm (5000kg)

Other

Loading height
33 15/32" to 43 5/16" (850 to 1100 mm)
Pump flow
70 to 440 gpm (16 to 100 m3/h)
Heating power
6 to 27 kW
Tank capacity
21 to 118 gallons (80 to 450 litres)
Evaporator volume
11 to 105 gallons (45 to 400 litres)
Distillation
1109 to 5547 gpm (70 to 350 litres/h)
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